DIESEL ENGINE
GENERATOR SETS
The operational adaptability of gas engines in high-altitude environments is influenced by multiple factors. It mainly includes reduced intake density, drastic temperature changes, decreased combustion efficiency, and variations in the load of the cooling system, etc. Whether it is applicable to high altitudes needs to be determined in combination with the specific operating conditions and equipment configuration.
In plateau areas, the altitude increases and the air density decreases. The reduction of oxygen content per unit volume directly affects the charging efficiency of gas engines. The amount of oxygen that the engine can draw in relatively decreases in each working cycle, resulting in incomplete combustion reactions and a decline in output power. The power reduction of conventional engines under high-altitude operating conditions can reach more than 20%.
Gas engines mainly use natural gas, liquefied petroleum gas, biogas and other fuels, and combustion relies on the participation of oxygen. The thin air on the plateau makes it difficult to maintain the air-gas ratio within a certain range. It is easy to cause the mixture gas to be too rich or too thin, affecting the stability of combustion. If no special calibration is made, problems such as knocking, stalling and difficulty in starting may occur.
The temperature in plateau areas is generally low, and the temperature difference between day and night is significant in some seasons. Temperature changes put forward higher requirements for the vaporization characteristics of gas, ignition advance Angle and detonation control. If the fuel gas is not preheated sufficiently, the atomization quality will decrease, further weakening the combustion efficiency.
The pressure changes in the cooling system of gas engines operating at high altitudes cannot be ignored. The boiling point decreases as the atmospheric pressure drops. If the cooling system is not adjusted, there is a risk of water temperature fluctuations or even local overheating. The design of the high-altitude cooling system needs to be adapted to the low-pressure environment, and a pressurized circulation or an improved expansion water tank should be adopted to maintain the heat dissipation capacity.
The electronic control unit of the gas engine needs to have the function of high-altitude compensation. Through signal inputs such as altitude sensors and temperature sensors, parameters such as jet volume, ignition timing, and EGR activation degree are dynamically adjusted to maintain stable output. If the ECU intelligent compensation capability is lacking, manual adjustment of the valve clearance, spark plug spacing or air-fuel ratio setting is required.
Some gas engines are integrated with turbocharging systems, effectively enhancing their adaptability to high altitudes. By increasing the oxygen concentration in the combustion chamber through forced air intake, the energy release per unit time is enhanced, making up for the deficiency of the decline in natural suction capacity. Reasonable matching of the boost ratio and the intake pressure can significantly reduce the amplitude of power attenuation.
The ignition system should adopt a high-energy ignition scheme. In the plateau environment, the density of the mixed gas is low and the ignition point increases, which may cause a delay in ignition in a common ignition system. High-voltage spark plugs and variable energy ignition coils can enhance ignition stability and improve start-up and low-speed performance.
The quality of gas needs to pay attention to sulfur content, calorific value fluctuations and impurity control. In some areas of the plateau, the sources of natural gas are different and the composition fluctuates greatly. The gas mass sensor should be used to identify and correct the jet parameters in a timely manner to prevent overignition or flameout.
The lubrication system also needs to be adjusted for high altitudes. Low air pressure leads to a decrease in the efficiency of oil-gas separation. The viscosity and fluidity of the lubricating oil need to be adapted to the low-temperature and low-pressure conditions to ensure the timeliness of cold start lubrication for the key parts of the engine.